What we tested

FileUltiMaker Cura saidActual problemResult
40 × 20 × 12 mm block with a 0.5 mm speck 300 mm awayUnable to slice: Please review settings and check if your models: …2 shells, 300.5 mm wideNot sliced
UltiMaker Cura 5.13.0, macOS, in the app with a Creality Ender-3 (235 × 235 mm bed), Generic PLA, Standard Quality 0.2 mm. Nothing was printed.

What is going on

Cura leaves models that stick out of the build volume out of the slice (source); if nothing is left, it shows this message (source). Such models are drawn striped on the plate. Other "Unable to slice" messages name a setting, the material, the prime tower or a disabled extruder instead.

A model that is too big is the plain case. A stray piece is harder to spot: the object list showed 300.5 × 20.0 × 12.0 mm for a 40 mm block, and the speck itself was barely visible. FixSTL reported the file as a clean solid with 2 shells and the same 300.5 mm width; it does not delete shells.

What was actually wrong

How to fix it

  1. Look for striped models on the plate; they are outside the build volume.
  2. Check the size under the object list. If it is far larger than the part, zoom out and look for a stray piece.
  3. Check the file in FixSTL: an extra shell and an unexpected size point to leftover geometry. Delete it in your modelling program and export again.
  4. If the part is simply too big, scale it down or split it.
  5. If every model is set as a modifier mesh in Per Model Settings, set one back to a normal model.

Source: Seen in our tests · UltiMaker Cura 5.13.0 on macOS