What we tested

FileBambu Studio saidActual problemResult
40 × 20 × 12 mm block, one small square missingInfo: 4 open edgesOne small holeG-code identical to the closed block
Same block, bottom face missingInfo: 16 open edgesWhole bottom face missingG-code identical to the closed block
Two 20 mm cubes merged, wall left between themInfo: 4 open edgesInternal wall (4 non-manifold edges in FixSTL)G-code identical to the clean 40 mm tower
40 × 20 mm surface, no thicknessInfo: 16 open edgesOpen sheet, height 0Nothing to slice: the plate was reported empty
Thingi10K 48352 by rweaving (CC BY-SA)Info: 210 open edges2 holes; FixSTL filled them into a verified solidFilament 3242.14 mm before, 3242.15 mm after repair
Thingi10K 122126 by ecafruoy (CC BY-SA)Info: 20 open edges1 hole; FixSTL filled it into a verified solidSame filament before and after repair (444.47 mm)
Bambu Studio 02.08.02.61, macOS, command line (wording checked in the app on 2026-10-27): --info gives the object-list counts; slices used the A1 0.4 mm, 0.20 mm Standard profile, supports off. "Same filament" compares G-code from the original and from FixSTL's repair. Nothing was printed.

What is going on

In our tests Bambu Studio's slicing closed these gaps by itself: the G-code was identical to the clean part. It also reports an internal wall between two merged parts as open edges; FixSTL counts those as non-manifold edges.

The notice cannot tell a hole from a sheet. A plane with no thickness encloses no volume, so there is nothing to fill, whatever the edge count. Bambu's wiki says it "can only detect and repair some errors" (Fix Model).

58 of the 200 public test files showed this notice; FixSTL repaired 13 of them to a verified solid.

What was actually wrong

How to fix it

  1. Check the file in FixSTL to see whether the open edges are holes, an internal wall or a surface with no thickness.
  2. Repair holes and flipped faces in FixSTL. Give a sheet thickness in your modelling program instead.
  3. Re-import into Bambu Studio and check that the notice is gone.
  4. Scrub the layer preview through the area that was open.

Source: Seen in our tests · Bambu Studio 02.08.02.61 on macOS